Original
Statim Error Codes
The Statim Sterilizer should never leak steam or have water dripping from under the machine. If either of these conditions occur, check your cassette and seal. All leaks should be corrected before proceeding with troubleshooting procedures.
It
is probable that water containing more than 5 ppm of total dissolved solids
was used in the machine. Boiler is contaminated. This means the
inside of the boiler has accumulated excessive mineral deposits from the
use of poor quality distilled water. The boiler may be restored with a
calcium, lime and rust remover, i.e. "CLR". Refer to Reclaim Boiler Section.
Note: Before reclaiming boiler check to be sure Statim has a float switch,
not a Water Quality Sensor.
Check Cassette 7
Boiler
temperature is below lower limit while sterilizing. If the cassette can
be removed normally after venting: Disassemble solenoid valve and
check for debris. Make sure the plunger slides smoothly in the plunger
tube. Refer to Solenoid Valve Section.
If the cassette is hard to remove after venting:
Check Cassette 8
Check for kinked exhaust tubing. Solenoid valve is failing to open.
Disassemble and check that the plunge slides smoothly in the plunger tube.
Refer to Solenoid Valve Section.
Chamber temperature is more than 5°C higher than boiler while sterilizing.
Check for kinks in exhaust hose. Check to see if Condenser Bottle is
full of hot water. When display changes from "pressurization" to "sterilization",
does it take longer than 10 seconds for the pressure information (xxxKpA)
to appear in the read-out? If the delay is more than 10 seconds,
reclaim the boiler. Refer to Reclaim Boiler Section.
Check Cassette (no number)
The
chamber temperature failed to drop below 112°C within 60 seconds after
the start of the VENTING phase at the end of the cycle. Check for
kinks in the exhaust hose. Check for a clogged duct in the rear of the
cassette tray. Blow out with compressed air. Check solenoid valve for proper
operation.
Service
Needed The boiler temperature has exceeded 170°C, the chamber temperature
has exceeded 147°C or a thermocouple is broken. Does the "Service Needed"
message appear as soon as the cycle button is pressed, before pressing
the start button? There
is a broken thermocouple. Does the "Service Needed" message appear after
the start button is depressed and cycle starts? Check pump using Pump
Tester Bottle (part #01-100713S). If pump checks good, refer to Check
Cassette 6 explanation.
Select a Program is displayed in the middle of a cycle.
Insert Cassette is displayed when the cassette is inserted fully
and the START button is pressed. Check to see if chamber thermocouple
is bent. Check micro switch contacts.
Check micro switch contacts. Micro switch should read less than I ohm
with cassette inserted in Statim and infinite with cassette removed.
New Statim Error Codes
Cycle Fault 1
The
cassette temperature failed to reach 95°C within a time-out period.No
power to boiler, check thermal fuse. Replace if necessary. An extremely
large steam leak. An extremely large load.
Cycle Fault 2
The
cassette temperature failed to increase from 95°C to 100°C within
a time-out period. An extremely large steam leak. Replace seal or
repair cassette as needed. An extremely large load.
Cycle Fault 3
The
cassette has failed to pressurize and achieve a temperature of 110°C
within a time-out period. If visible steam leaks appear replace
cassette seal, lid or tray as needed. If no leaks are visible disassemble
solenoid valve and check for debris. Make sure plunger slides smoothly
in plunger tube. Refer to Solenoid Valve Section. Check for leaky pressure
relief valve (PRV) or check valve.
Cycle Fault 4
The
cassette has failed to achieve sterilization conditions within 15 minutes
of the chamber first reaching102'C. If visible steam leaks appear
replace cassette seal, lid or tray as needed. If no leaks are visible disassemble
solenoid valve and check for debris. Make sure plunger slides smoothly
in plunger tube. Refer to Solenoid Valve Section. Check for leaky pressure
relief valve (PRV) or check valve.
Cycle Fault 5
Cycle Fault 6
The software causes the pump to activate at predetermined times. If
a request to pump water occurs outside of the predetermined time Cycle
Fault 5 occurs.Check pump using Pump Tester Bottle (part #01-100713S).
The software has detected a steam generator (boiler) temperature 5°C greater than the chamber, within 7.2seconds after a purge during the sterilizing phase of a cycle. Calibrate boiler. Refer to Boiler Calibration Section
.
Cycle Fault 9 N/A
Cycle Fault 10
The software has detected a steam generator (boiler) temperature 5'less
than the chamber, within 7.2 seconds after a purge during the sterilizing
phase ofa cycle. Calibrate boiler. Refer to Boiler Calibration Section.
Check for kinks in the exhaust tubing. Check to see if condenser bottle
is full of hot water.
The
cassette temperature has failed to drop to 115°C during the Unwrapped
or Wrapped Cycle or the temperature has failed to drop to 110°C during
the Rubber and Plastics Cycle in the purge conditioning stage. Check
for kinks in the exhaust tubing. Check for a clogged duct in the rear of
the cassette tray. Blow out with compressed air. Check solenoid valve for
proper operation.
Cycle
Fault 11
Cycle Fault 12
The cassette temperature has failed to drop to 102°C within 60
seconds of the end of a cycle during venting. Check for kinks in
the exhaust tubing. Check for a clogged duct in the rear of the cassette
tray. Blow out with compressed air. Check the solenoid valve for proper
operation.
This
indicates a problem with the temperature measuring system. Check thermocouples,
they should read approximately 10 ohms at room temperature.
Cycle Fault 13 N/A
Cycle
Fault 14
The
steam generator (boiler) temperature is above 171°C during the Sterilization
phase of a cycle.
Check
pump using Pump Tester Bottle (part #01-100713S).
Cycle Fault 15
The
cassette temperature is 3°C or more above set point during the Sterilization
phase of a cycle.
Check
for kinks in the exhaust tubing.
1.Check
for a clogged duct in the rear of the cassette tray. Blow out with
2.Compressed
air.
3.Check
solenoid for proper operation.
Cycle Fault 16
The
steam generator (boiler) temperature went above 171°C during the heat
up phase of a cycle.
Check
pump using Pump Tester Bottle (part #01-100713S).
Cycle Fault 17-18 N/A
Cycle Fault 19
The
steam generator (boiler) calibration is invalid. A new calibration is required.
Calibrate
the boiler. Refer to Boiler Calibration Section.
Cycle Fault 20
The
pump has failed to pump water into the steam generator (boiler) during
a pre-vent pump time-out. The steam generator (boiler) temperature was
greater than 140°C for 3.6 seconds after the pump was activated to
pump water to cool the steam generator (boiler).
Check
pump using Pump Tester Bottle (part #01-100713S).
Cycle Fault 21-24 N/A
Cycle Fault 25
The
software has failed to detect a need to pump water in 90 seconds.
No
power to boiler, check thermal fuse. Replace if necessary.
Cycle Fault 26
The
sterilization phase has failed to start within 3 minutes of the cassette
reaching the sterilization temperature.
Calibrate
boiler. Refer to Boiler Calibration Section.
Cycle
Fault 27
The
internal temperature of the steam generator (boiler) has exceeded 150°C
for 25 seconds. Check pump using Pump Tester Bottle (part #01100713S).
Printer Fault
Message
appears if optional printer is installed and not printing.
Check
for paper jam.
No message
displayed and printer does not work.
Make
sure that all printer cables are connected. Cables are correctly connected
if the time and date are shown on the LCD. Ensure that the paper is loaded
properly. Check that the paper leaves the paper roll from the top of the
roll. This means that the treated surface of the thermal paper will be
in contact with the thermal print head.
Water Quality is Not Acceptable
The
water quality sensor has detected water in the reservoir is above acceptable
limits for total dissolved solids. Drain reservoir and refill with known
good distilled water. DO NOT clean boiler with CLR.
Distilled
H20 Only Same
as Water Quality is Not Acceptable.
Cycle Interrupted
This
message is displayed when there is a power failure in the middle of a cycle
or whenever the power is turned off after an error occurred and the STOP
button is not pressed.
Press
Stop To Reset This message is displayed on all error faults. Press STOP
to clear message.
Touch pads do not work
Disconnect
keypad plug from PCB. Be sure blue plastic piece for keypad plug on PCB
is pushed up on the plug pins as far as possible. Reconnect keypad and
check. Replace keypad if necessary.
No display
or garbled display on LCD.
Check
plug connections from cover to PCB. Check that microprocessor is seated
firmly in socket.
Statim
makes a clicking noise with cassette removed
This
is caused by steam leaking from the cassette. The steam gets into the micro
switch causing the contacts to open and close and the solenoid clicks.
Repair cassette leak and clicking should stop in approximately 24 hours.
Loud buzzing noise
Clean
or replace solenoid as needed.
Noise during drying cycle only
Some
check valve noise is normal. Check the air filter. Replace if dirty. If
filter is wet replace check valve and compressor if necessary.
Water dripping from drain tube under Statim
Replace
seal or repair cassette as needed.
Steam is escaping from Condenser Bottle vent hole
Ensure
that condenser bottle is always filled to MIN line.
Steam is leaking from Push-In-Fitting at rear of Statim
Ensure
that exhaust tube is fully inserted in fitting. Push past initial resistance
until tube seats.
Wraps remain wet after drying
Ensure
that cassette is clean and has been treated with Stat Dri. Drain tube must
run directly to condenser bottle with no dips or loops. Do not stack wraps.
Invert mesh rack to provide air space below wraps. Set bubble level to
4 or 5 o'clock position.
Cover Removal
Unplug Statim and remove cassette, filler cap, 4 side screws and 3 rear screws.
With facia overhanging edge of counter or table, lift up on rear of
cover until it clears internal components, then slide cover forward about
an inch.
Gently rotate the cover up and pivot it around the front left corner
of the machine. When the cover is clear of the machine, rest it on its
side. Take care not to strain the ribbon cables connecting the display
and keypad.
On the Statim 5000 the middle screw in the rear is behind the biological
filter holding the filter bracket.
Refer to illustration
on next page
Solenoid
Valve Inspection and Repair
(Honeywell
solenoid only)
Ensure that the power is off. Disassembly of the solenoid valve with
power on will cause valve coil damage.
Remove retaining nut, yoke and coil from top of valve.
Unscrew the plunger tube assembly. The tube may be removed by carefully
gripping the tube above the weld with a pair of pliers.
Remove plunger (take care not to lose the spring) and inspect plunger
seal. If plunger seal is damaged replace with solenoid repair kit (part
#01-100998S).
Remove any debris found in valve body and blow air through all orifices.
Clean plunger and ensure plunger slides smoothly in plunger tube.
Reassemble solenoid valve.
Refer to illustration
on next page
Draining
the Reservoir Statim 2000 & 5000
If you must service the reservoir, ship a Statim or move the unit more than a short distance follow these directions:
Statim 2000
To drain
the water from the reservoir of the Statim 2000, use a high volume evacuation
(HVE) hose from a vacuum system. Insert the hose into the reservoir and
allow it to suck the water out. If a vacuum system is not available the
water moat he siphoned from the reservoir. Do not turn the Statim upside
down and clump the water out.
Statim 5000
If a vacuum
system is available follow the directions for a Statim 2000. If Suction is
unavailable carefully move the Statim 5000 to the edge of the work surface.
Lift the front left corner of the Statim 5000 upward and remove the drain
tube from the clip located on the underside of the unit. Gently pull the
tuhc out as far as possible so the free end can be positioned over a water
container. Remove the plug from the end of the drain tube and allow the
water to drain from the reservoir. When water no longer drips from the
drain tube, replace the plug. Lift the front left corner of the Statim
5000 Upward, and reinsert the tube into the clip. Push the excess length
of tubing back from where it came
Changing
the Cassette Seal
1. Place the cassette lid and
the new seal on a clean work surface.
The cassette seal will last approximately 500 to 800 cycles. There
should never be steam leaking from the front of the Statim or water dripping
from under the Statim. To change the seal follow these directions:
2.
Examine the position of the old seal in the cassette lid and arrange the
new seal in the same orientation.
3.
Remove the old seal with a small screwdriver, sliding it behind the corner
of the seal and pulling the seal from the channel. Clean any residue from
the seal channel.
4.
Excessively lubricate the new seal using liquid hand soap (provided with
new seal).
5. Align the holes in the new seal with the holes in the lid.
6.
Install the holes first, then install the four corners allowing the sides
to hang out. Be sure that two indicator squares are visible in each corner.
7.
Starting in the middle of along side insert the rounded edge of the seal
into the channel. Work from the middle to one corner, then from the middle
to the opposite corner. Install all four sides the same way.
8.
Check to see that the seal is fully inserted into the channel on all four
sides. Check the corners to see that two indicator squares are visible
in each corner. Check the two holes to be sure that they are centered in
the cutouts.
9.
If there is a small steam leak or water under the unit after installing
the new seal try another cycle. It may take time to seat the new seal.
If the leak persists, remove the seal and reinstall. If unit continues
to leak after installing seal for the second time try a new cassette lid
or tray.
Care and Maintenance of the Statim Cassette
Use a non-chloride cleanser (i.e. Cameo, Zud or Bar Keepers Friend)
and a green scratch pad. At least once a week clean the inside of the lid
of the cassette and the inside of the tray and the outside edge of the
lower tray. Two or three times a week take some liquid hand soap (not
anti-bacterial) and lubricate all exposed surfaces of the seal, to
keep it soft and supple. After cleaning, rinse and dry, then apply a liberal
amount of Stat Dri to the inside metal surfaces. This SciCan product helps
the water dry inside the cassette in less than one minute once the cassette
is removed from the machine. Clean the outside surface of the Statim with
a mild soap and water. The seal in the cassettes will last approximately
800 cycles and if maintained properly could last longer.
Pump
Tester Instructions
2. Connect the disconnected end of the inlet tube to the pump tester.
3. Activate the pump (short pins 16 & 18 on PCB) for 2 seconds to
purge any air that is trapped in the fittings. Empty any water that enters
the pump tester. The pump tester must be empty before starting the pump
test.
-1. Be prepared to record the time it takes for the water level in the
pump tester bottle to reach the line marked MIN. Activate the pump by shorting
pins 16 & 18 on the PCB.
I . Disconnect the Teflon boiler inlet tube from the top of the boiler.
5.
If the water level reaches above the line marked MIN within 22-28 seconds
the pump is good.
Thermal
Fuse Removal and Replacement
1. Carefully cut the high temperature rated cable tie holding the compressor
tube onto the check valve inlet and pull the tube off the valve.
?. Disconnect the black wire from the PCB connector terminal J1-3. This
black wire is integral to the thermal fuse assembly.
3.Trace the path of the black wire back to the base of the steam generator
(boiler). Cut all the cable ties holding the black wire.
To remove the thermal fuse follow these steps:
4.Disconnect
the white wire attached to the terminal on the lower half of the steam
generator (boiler).
5. Using a 3/8 inch wrench, disconnect the compression nut holding the
white Teflon tube from the top of the steam generator (boiler).
6.
Using a 7/16 wrench, disconnect the compression nut holding the steam Venerator
(boiler) outlet tube to the probe bracket inlet fitting.
7. Using a 7/16 wrench disconnect the compression nut holding the steam
generator (boiler) outlet tube to the steam generator (boiler) outlet fitting.
8. Remove the two screws from the steam generator (boiler) bracket.
The steam generator (boiler) is still attached to the PCB by the thermocouple
lead.
9. Gently lift and turn the steam generator (boiler) assembly onto one
side to expose the bottom of the assembly. BE CAREFUL NOT TO STRESS
THE THERMOCOUPLE LEADS.
10.Remove
the screw, which attaches the steam generator (boiler) bracket to the steam
generator (boiler). This screw is shorter than the screws used to hold
the bracket to the chassis.
11.
Disconnect the thermal fuse thermal from the lower power terminal on the
steam generator (boiler). Note the routing of the thermal fuse assembly
between the bracket and spacing standoffs on the bottom of the steam generator
(boiler).
To
replace the thermal fuse follow these steps:
1. Connect the thermal fuse terminal to the lower power terminal on
the steam generator (boiler).
2. Attach the steam generator (boiler) bracket to the steam generator
(boiler) using the small screw. Route the wire from the fuse assembly between
the bracket and spacing standoffs on the bottom of the steam generator
(boiler). The fuse
must be placed exactly between the standoffs. DO NOT PINCH OR CRUSH THE
WIRE BETWEEN COMPONENTS.
3. Carefully return and attach the steam generator (boiler) assembly
to the chassis using two screws. Start the screws into the tapped hole
but do not tighten the screws. BE CAREFUL NOT TO STRESS THE THERMOCOUPLE
LEADS.
4. Connect the compression nut holding the steam generator (boiler)
outlet tube to the steam generator (boiler) outlet fitting. Tighten finger
tight.
5. Connect the compression nut holding the steam generator (boiler)
outlet tube to the probe bracket inlet fitting. Tighten finger tight.
6. Connect the compression nut holding the white Teflon pump tube to
the top of the steam generator (boiler). Tighten finger tight, then continue
then continue to tighten the nut using a 3/8 inch wrench. DO NOT OVERTIGHTEN.
7. Tighten the two screws that attach the steam generator (boiler) assembly
to the chassis.
8.
Using a 7/16 wrench, tighten the compression nut holding the steam generator
(boiler) outlet tube to the steam generator (boiler) outlet fitting. Tighten
the compression nut holding the steam generator (boiler) outlet tube to
the probe bracket fitting also.
9. Connect the white wire to the terminal on the lower half of the steam
generator (boiler) using the screw with captive lockwasher. If the terminal
appears blackened, clean it using fine grit sandpaper.
10.
Route the black wire from the fuse assembly to the PCB connector J1-3 and
connect the wire.
11.
Bundle the loose wires together, using nylon cable ties every 2-3 inches.
12. Carefully push the compressor tube onto the check valve inlet and
secure
the tube to the valve using a high temperature application cable tie.
Microswitch Removal and Replacement
1. Turn the main power switch OFF, and unplug the unit.
'To remove the microswitch follow these steps:
2.
Disconnect the microswitch leads from the PCB block terminal positions
labeled CASSIN and carefully cut the cable ties securing the microswitch
leads.
3.There
may be RTV silicone sealant on the heads of the two screws securing the
microswitch to the side of the probe bracket. Trim away the excess RTV
silicone and remove the screws. Do Not remove the probe bracket to get
at the screws. If you have trouble getting at the screws disconnect
the gray hose between the check valve and the compressor and remove the
four compressor mounting screws. Set the compressor off the back of the
Statim being careful not to damage the wiring.
4. Remove the microswitch.
5. Remove all RTV silicone residue from the probe bracket surface.
To replace the microswitch follow these steps:
1. Attach the replacement microswitch to the probe bracket.
2. Connect
the microswitch leads to the PCB block terminal positions labeled CASSIN.
Secure the stripped leads.
3.
Route the microswitch leads the same as before and secure with nylon cable
ties.
4. Plug
in the power cord and turn on the main power switch. When the cassette
is fully inserted you should hear the solenoid valve click.
5.
Once installed and functioning, a thin bead of RTV silicone sealant may
be applied along the edges of the microswitch if available.
Reclaiming
Statim Boiler
I. Remove the pressure relief valve (PRV) from the top of the boiler.
2. Pour 1 oz. of CLR into the boiler through the PRV hole.
3. Reinstall the PRV using Teflon tape.
DO NOT RECLAIM BOILERS ON STATIMS THAT CONTAIN A
WATER QUALITY SENSOR.
4.
With the cassette inserted start an unwrapped cycle. As soon as you hear
the pump start to run press STOP. Allow the solution to work for 15 minutes.
5.
Check that the reservoir is filled with good distilled water and the condenser
bottle is not full.
6. After 15 minutes have passed, start an unwrapped cycle while
7. Press STOP then start a normal unwrapped cycle.
simultaneously activating the pump.
You may operate the pump by shorting pins #16 & #18 on the 20 pin
connector (P I) on the PCB.
As long as the pins are shorted the pump will run continuously and
flush the
remaining deposits out of
the boiler. Allow the pump to run for 3 minutes minimum.
IMPORTANT
8.
You
may verify that the boiler contamination problem has been corrected by
confirming that the pressure information (xxxKpA) appears on the display
within ten seconds after the beginning of the sterilization phase of a
cycle.
Boiler
Calibration
2. Install a juniper on terminal W I located to the left of the microprocessor
on the PCB.
3. Turn on the main power switch and insert a cassette.
4. The LCD will show CALIBRATING with two digits in the upper left corner
of the display and two digits in the upper right corner of the display.
The value in the lower left corner of the display is the difference between
the steam generator (boiler) and chamber temperatures. The value in the
lower right corner of the display is the chamber temperature.
1. Turn the main power switch off and remove the cover. Check to see
that the reservoir has distilled water.
F9>
CALIBRATING <C8
+2.00°C
135.00°C
EXAMPLE
5.
To start the steam generator (boiler) self-calibration cycle, hold down
the UNWRAPPED button and press the START button. The two digits in the
upper left corner will change to 00> and an asterisk* will appear beside
the message CALIBRATING*.
00>
CALIBRATING* <C8
+2.00°C
135.00°C
EXAMPLE
6.
The calibration cycle will last approximately 5 minutes. A long beep will
sound indicating the calibration is complete. The 00> in the upper left
corner of the display should change to two digits.
F6>
CALIBRATING* <C8
+2.00°C
135.00°C
EXAMPLE
7.
Press the STOP button and allow the Statim to vent. When venting is complete
press the STOP button again and remove the jumper from W l . The display
should say SELECT A CYCLE. The steam generator (boiler) calibration is
complete.
Selecting
the Operating Language
To change the current language selection, press and hold the WRAPPED
button on the front of the Statim. At the same time, turn the main power
switch, in the rear of the Statim, on.
Press the WRAPPED button again to scroll to the next language.
Press the UNWRAPPED button to scroll to the previous language.
When the desired language is displayed, press the STOP button to
save the selection and return to the regular operating mode.
The messages displayed on the LCD can be changed to a language of preference.
Setting Time and Date on Statim with Printer
1. Turn the main power switch off.
The time and date feature is available with the optional printer
only. To set the time and date follow these steps and watch the blinking
cursor on the LCD.
2.
Press and hold the UNWRAPPED button on the front of the Statim. At the
same time. turn on the main power switch at the back of the Statim.
The
Display Reads
14:23
03/ 1 1 / 1998
hh:
mm dd/mm/yy
EXAMPLE NOTE: The date reads day, month and year.
3.
There are five fields on the display showing the hours (24 hour clock),
minutes, day of the month and year. The cycle buttons of the keypad are
used to select a field for setting and changing that field's value. The
blinking cursor highlights the field currently selected.
4.
To increase the value of the selected field, press the UNWRAPPED cycle
button. Hold the button down to continuously increase the value.
5.
To decrease the value of the selected field, press the WRAPPED cycle button.
Hold the button down to continuously increase the value.
6.
To select the next field for setting, press the RUBBER AND PLASTICS cycle
button. Press the button repeatedly to select subsequent fields.
7.
To save changes and return to regular operating mode, press the STOP button.
Diagnosing
Water Quality Sensor Problems
The water quality sensor can fail in one of four ways:
1. The sensor always indicates an empty reservoir.
A water quality sensor failure is caused by: poor quality water (drain
reservoir
Before performing diagnostic procedures verify that:
1. The reservoir is free of any debris and the water quality sensor
is clean.
The water quality sensor detects whether or not there is sufficient
water in the
reservoir, monitors conductivity of the water in the reservoir and
prevents a
cycle from starting if the water measured is unsuitable. The allowed
value of
dissolved solids is 5 ppm or less.
2. The sensor always indicates a reservoir full of good quality water.
3. The sensor always indicates a reservoir full of poor quality water.
4. The sensor indicates random water quality readings.
and refill with known good distilled water), a broken or damaged water
quality
sensor assembly (replace water quality sensor) or damaged electronics
on the
PCB (call for a RA # and return to SciCan for PCB replacement).
2.
The reservoir is filled with good quality steam distilled water so that
the water quality sensor is completely submerged. If in doubt about water
quality, drain the reservoir and refill with steam distilled water containing
less the 5 ppm total dissolved solids. Use water conductivity meter (part
#01-103139S).
3.
The leads of the water quality sensor are securely connected to PCB terminals
labeled PROBE J4-3 and J4-4.
4. Nothing is connected to PCB terminals labeled FLOAT J4-5 and J4-6.
5.
The PCB is clean and dry (both sides). Pay particular attention to terminal
block J4 and components on the upper right hand portion of the board.
Diagnostic Procedures
Always Indicates an Empty Reservoir
Using a jumper wire, short together the PROBE terminals of the PCB
(J4-3 and
J4-4).
Attempt to start a cycle.
1.
The cycle starts. PCB is defective.
2. Message, "REFILL RESERVOIR". PCB is defective.
3.
Message, "WATER QUALITY IS UNACCEPTABLE". Water quality sensor defective.
Always
Indicates a Reservoir Full of Good Quality Water
Always Indicates a Reservoir Full of Poor Quality Water
Disconnect
the water quality sensor leads from the PROBE terminals of the PCB
(J4-3 and J4-4). Attempt to start a cycle.
I. The cycle starts. Check PCB for a short between FLOAT terminals
J4-5 and J4-6.
2. Message, "REFILL RESERVOIR". Water quality sensor defective.
3. Message, "WATER QUALITY IS UNACCEPTABLE". PCB is defective.
Disconnect the water quality sensor leads from the PROBE terminals
of the PCB
(J4-3 and J4-4). Attempt to start a cycle.
I
. The cycle starts. Check PCB for a short between FLOAT terminals J4-5
and J4-6.
Random Water Quality Readings
2. Message, "REFILL RESERVOIR". Water quality sensor defective.
3. Message, "WATER QUALITY IS UNACCEPTABLE". Check PCB for a short
between PROBE terminals J4-3 and J4-4.
Start
a cycle when unit is cold.
1.
As the cycle proceeds and the unit warms, water reported as acceptable
while the unit was cold causes a "WATER QUALITY IS UNACCEPTABLE" message.
Check water quality using a water conductivity meter (part #01-103139S).
If water quality is not within acceptable standards or if the reservoir
has been contaminated, clean the reservoir and fill with known good steam
distilled water.
2.
After a few cycles, as the unit warms a, "REFILL RESERVOIR" message is
displayed. Short together PROBE terminals J4-3 and J4-4. If this clears
the message and allows the unit to run several cycles before the message
recurs, the PCB is defective.
Statim
2000 Parts List
Armature 01-100561 S
Boiler (Steam Generator) 01-100726S
Bubble Level 01-1006845
Bumper (Stationary Leg) 01-1007805
Cassette Complete 100008
Cassette Lid (with Seal) 01-1008345
Cassette Seal 01-100028S
Cassette Tray 01-103475S
Cassette Tray w/Mesh Rack 100271
Check Valve 01-100574S
Compressor 0l-1005605
Compressor Filter 01-1002075
Condenser Bottle 01-100812S
Condenser Bottle wo/Condenser 01-1007245
Cover Complete 01-1005645
Cover wo/Facia 01-1016115
Exhaust Tubing 01-100204S
Facia Complete 01-100563S
Facia Gasket 01-100842S
Facia wo/LCD 01-1035185
Isoplate 01-103856S
Keypad 01-1017075
LCD 01-1043815
Leveler Leg 01-1015535
Microswitch 01-1005715
Nylon Draintube 1" 74-100335A
PCB 01-103540S
Packaging (Box) 01-101629S
Power Cord 01-1005725
Power Switch 01-1005735
Power Wire Assy. 53-100022B
Pressure Relief Valve (PRV) 74-100294A
Probe Bracket 01-100570S
Probe Bracket Gasket 01-100865S
Pump 01-1005685
Pump Tester Bottle 01-1007135
Push In Fitting 01-100782S
Reservoir Cap (Filler Cap) 01-1017835
Reservoir w/Float 01-100565S
Reservoir w/Sensor 01-1031075
Solenoid Valve 01-100557S
Solenoid
Plunger Repair Kit 01-100998S
Solenoid Coil Repair Kit 01-104303S
Strain Relief 53-100518S
Thermal Fuse 01-104366S
Waste Water Bottle Fitting 01-100735S
Water Conductivity Tester 01-103139S
Water Quality Sensor 01-103571S
Statim
5000 Parts List
Armature 01-101623S
Biological Filter 01-102119S
Biological Filter Bracket 01-104284S
Boiler (Steam Generator) 01-101620S
Bubble Level 01-100684S
Bumper (Stationary Leg) 01-100780S
Cassette Complete 01-101613S
Cassette Handles 01-101658S
Cassette Lid (with Seal) 01-101757S
Cassette Seal 01-101649S
Cassette Tray 01-101614S
Check Valve 01-101627S
Compressor 01-101619S
Compressor Filter (cylindrical) 01-101652S
Condenser Bottle 01-100812S
Condenser Bottle wo/Condenser 01-100724S
Cover Complete 01-104300S
Cover wo/Facia 01-101625S
Exhaust Tubing 01-100204S
Facia Gasket 01-101650S
Facia wo/Printer 01-1042995
Facia wo/LCD 01-104237S
Isoplate 01-1038575
Keypad 01-101708S
LCD 01-104382S
Leveler Leg 01-101553S
Microswitch 01-101621 S
Nylon Draintube l" 74-100335A
PCB 01-104436S
Packaging (Box) 01-104446S
Plug, Drain Tubing 01-104343S
Power Cord 01-101647S
Power Switch 01-100573S
Pressure Relief Valve (PRV) 74-100294S
Printer 210000
Probe Bracket 01-101618S
Probe Bracket Gasket 01-100865S
Pump 01-101761 S
Pump Tester Bottle 01-100713S
Push In Fitting 01-101755S
Reservoir 01-101622S
Reservoir
Cap 01-101783S
Solenoid 01-1016285
Solenoid Plunger Repair Kit 01-100998S
Solenoid Coil Repair Kit 01-104303S
Thermal Fuse 01-104367S
Thermal Paper (Box of 10 Rolls) 01-101657S
Waste Water Bottle Fitting 01-100735S
Water Conductivity Tester 01-103139S
Water Quality Sensor 01-103571 S
Statim
2000 Specifications
Cassette Internal Dimensions
Reservoir Capacity
Weight Without Water
Power Consumption
Cycle Time
External Size (Length x Width x Height)
17 3/4" x 16 1 /4" x 6"
11" x 7" x 1 1/2"
4 liters (distilled water)
Approximately 40 cycles
46 lbs.
1300 W
Optional Printer
Type: Thermal printer
Print: 20 characters per line
Speed: l line/s
Capacity: 80 cycles/roll
Unwrapped Instruments 6 minutes
Wrapped Instruments 10-12 minutes
Rubber and Plastics 20 minutes
Warranty
1 Year Parts (excluding gasket)
1 Year SciCan Labor
Statim
5000 Specifications
Cassette Internal Dimensions
Reservoir Capacity
Weight Without Water
Power Consumption
Cycle Time
Warranty
External Size (Length x Width x Height)
21 3/4" x 16 1 /4" x 7 1/2"
15" x 7" x '1"
4 liters (distilled water)
Approximately 20 cycles
72 lbs.
1300 W
Optional Printer
Type: Thermal printer
Print: 20 characters per line
Speed: I line/s
Capacity: 80 cycles/roll
Unwrapped Instruments 9 minutes
Wrapped Instruments 15-18 minutes
Rubber and Plastics 40 minutes
Heavy Duty Unwrapped 12 minutes
I Year Parts (excluding gasket)
1 Year SciCan Labor